Projects Portfolio

State Farm Insurance
Charlottesville VA

Project Type: Green roof, roof replacement
Material/System: Extensive green roof, Siplast 20 year modified bitumen, Kynar finished metal, Siplast fabricated
Size: 8.5 acres

State Farm was looking to strengthen their position as a leader in green building. The Charlottesville, VA location asked Tecta America to install a 500 sq. ft. green roof, including 5 inches of soil media and drought-resistant sedum plants. These plants help eliminate storm water runoff and lower utility costs.

In spite of some early difficulties, we completed the replacement of 8.5 acres of roof and 5,000 linear feet of fascia ahead of schedule. Today, State Farm’s employees gain a measure of satisfaction working for a company that is committed to environmentally friendly construction.

500 Capital Mall
Sacramento CA

Project Type: New construction
Material/System: Single-Ply

500 Capital Mall is the address of Sacramento’s newest high-rise showpiece, The Bank of The West Tower. Reaching 400’ above the valley floor this modern structure hosts eight different roof levels, all consisting of tapered insulation, cover board and an adhered single-ply roofing system. Additionally, we fabricated and installed an elaborate contoured aluminum cornice and parapet framing system. Two of the roof decks are accessible to the public and incorporate high-density concrete plaza pavers and adjustable pedestals as the walking surface.

Natomas East
CA

The Natomas East Office Building with views of Sacramento’s scenic American River Parkway was completed in 2009. This multi-level roof structure is protected by a 20 year TPO Single Ply Roof installed by Tecta America.

Pearson Ventures Office Building
North Billerica MA

Capacity: 143kW

This is the Tecta America New England Headquarters Building. It was a good economical decision to install solar photovoltaics across this 30,000 sq. ft. roof. Additionally, since the roof is accessible, it serves as a great show piece for customers to view directly. Furthermore, the 1,428 sq. ft. TectaGreen Modular Vegetative Roof draws appeal.

The most challenging aspect of this project was handling all of the required paperwork for a myriad of government incentive programs, permitting, and utility connections. Yet, we pride ourselves on our ability to handle this complicated process to save the owner countless hours of frustration and to provide them with a simple, turn-key solution. In the end, the project was completed successfully with no disruption to the building occupants during the construction.

Vantage Point Building
Sanford FL

Material/System: Thin Film Photovoltaic Roof System
Size: 40,000 sq. ft.
Capacity: 25.4kW

This building was constructed in 2007 as the new office location for Tecta America Central Florida. It accommodates 180 field and 30 administrative staff, truck fleet, equipment, and resources. At just over 40,000 sq. ft., this roof structure was engineered to hold a vegetative roof system, solar photovoltaics, solar thermal, and daylighting technologies.

U.S. National Whitewater Center
Charlotte NC

Project Type: Solar Installation
Material/System: Solar thin film
Capacity: 5 kW

The USNWC is the first facility in the Charlotte region to generate a portion of its operating power with a thin film panel roof system. The thin film uses low-light technology to produce more electricity per watt than other systems currently on the market. The 5kW system will generate a cost savings for the Whitewater Center and is expected to become an important educational tool for the community. In the conference center lobby, an easy-to-use touch screen allows viewers to access real-time information on statistics like kWh generated, and environmental offsets including the number of trees saved and pounds of carbon offset.

Humboldt State University
Arcata CA

Built on the beautiful campus of Humboldt State University, the new Physical Education Building gave us the unique challenge of matching the environmental surroundings. The combination of the colonial red curved standing seam metal roofing and the mystic grey fluted metal siding accomplished that objective. With just over 83,000 square feet of metal roofing, single-ply roofing and metal siding this project ranks up at the top in terms of scope and difficulty.

Children's Museum
Indianapolis IN

Project Type: Roof Replacement
Material/System: Copper panels, scaffolding
Size: 69,000 sq. ft.

This project presented a unique challenge: it needed a new roof and also required the installation of a copper flat lock panel roof installed over the planetarium dome. Our client had numerous leaks over time and had hail damage from a recent storm, and chose Tecta America because of our expertise in sheet metal craftsmanship as well as having the resources required to install copper. The project necessitated cantilevered scaffolding, requiring expertise and skilled workmanship to complete since it was a step-by-step process. To help save on heating costs, we proposed that the customer use additional thermal value on the four flat roof replacements. The museum was completely satisfied with the result—a leak-free roof and lower heating costs.

Waxhaw Elementary School
NC

Size: 99,000

This project was a 99,000 square foot existing shingle roof that was replaced with Fabral Amp Lock panels.

Safety was a number one priority on this job, as school was in session while the reroof took place. Not only were our employees vigilant about safety on the roof, the campus was open to students and faculty, and on the ground safety was just as important.

Due to various school functions taking place, our crews had to ensure the job site was cleaned daily and work was scheduled accordingly. Even with these special considerations, the project was completed safely and on schedule.

Camino Nuevo High School
CA

Size: 100,000 sq. ft.

This project included the installation of 100,000 square feet of solid and perforated metal wall panels. We were referred to the general contractor by the architect because of our past success with this specific type of work. The most challenging aspect of this project was the architect’s design amendments once construction was underway. This was such a unique project that once complete, received attention with a 7 page article featured in the July 2007 edition of Architectural Record.

Barron Collier High School
Port Charlotte FL

Size: 2,614 sq. ft.

This was a 2,614 square foot re-roof project. Wright Construction called upon us to complete the project as we were the preferred vendor. We performed all of the work at night to avoid disturbing the students and faculty. As a result, we’ve been awarded additional projects from the School Board.

Holocaust Education Resource Center at the University of Maine Augusta
Augusta ME

Project Type: New Construction
Material/System: EPDM fully adhered, metal siding copper
Size: 10,500 sq. ft.

This is a permanent exhibit depicting the history of the Holocaust, so the client needed a company that could handle building design and the delicate job of fabricating and installing copper panels. The Center needed to have a modern architectural look, so we installed an EPDM fully adhered and metal siding/copper roof. Our expert metal installers met the client’s requirements, completing the project within the scope and time frame necessary. Today, the Center acts not only as a memorial to the victims of the Holocaust, but also a showcase of modern architecture.

Palmer Ridge High School
Monument CO

Project Type: Green Roof
Material/System: Intensive green roof
Size: 129,148 sq. ft.

The school district wanted to incorporate green in new concept design. TectaGreen, the nation’s leading green roof installer, was selected to work on the multi-phase project. This LEED project included an intensive green roof with two waterproof membranes. Upon completion, the project received multiple awards. Today the district is educating both the public and students about green roofs, using this project as the model.

United States Coast Guard Hangar at Otis Air Force Base
Bourne MA

Project Type: Roof Replacement
Material/System: White TPO
Size: 30,000 sq. ft.

The existing Built-Up Roof needed replacing and the external steel structure needed to be prepped and painted. We installed a high-performance, Energy Star Rated TPO "Cool" Roof with two layers of R=30 Polyisocyanurate insulation.

This project was unique as the building was adjacent to the Coast Guard Air Strip so precautions needed to be taken using the crane and driving vehicles around the base. As the hangar was fully-occupied with jets and helicopters, extreme caution had to be taken with the roof removal process. We were also responsible for painting the outside steel structure.

The project was a great success as the hangar remained fully-operational during the construction process and the project was completed on time and on budget.

With the installation of the “cool” roof, we were able to help the owner save dramatically on energy costs due to both the white reflective surface and increase in Insulation R-value.

The project went through our typical pre-job safety planning, on-site specific analysis and meetings with the owner's representatives. This project's unique safety requirements included construction vehicles driving on the air base and our crane and boom lift extending into the air space.

City County Building
Indianapolis IN

Project Type: Roof Replacement
Material/System: 2-ply modified bitumen torch-applied
Size: 57,000 sq. ft.

The City had three unique requirements which we met: work around the Mayor’s Office and the Judge’s chamber hours; work in high-rise conditions, using the elevators to remove the old roof; and no disruption to the city’s daily operations.

The roof of this high-rise government building was at the end of its lifecycle and needed to be replaced. It required tear off, removal of the old roof, and a torch-applied 2-ply modified bitumen roof system. It demanded extensive safety requirements and close coordination with the building authority to remove old and install new materials using the freight elevator. Additionally, safety was a huge concern of the customers since this project was a high-rise building.

Tecta America was chosen because of our industry-leading safety record, skilled workmanship and close attention to detail.

Ft. Carson Military Base
Ft. Carson CO

Project Type: Roof Replacement
Size: 179,100 sq. ft.

This is a LEED, design-build project that we landed due to our close relationship with the architect and general contractor. We worked on the project from inception through completion. This was a full design process as we started with the client’s budget then put a plan together before being awarded the roofing work 8 months later. Ultimately we provided them best value scope and price for # of buildings. This project was successful in that the client was satisfied and continues to contact us for work on more of their buildings.

USPS Morgan Building
New York NY

Project Type: Green Roof
Material/System: Semi-intensive green roof
Size: 109,000 sq. ft.

As part of the Postal Service’s greener facilities strategy, the organization established a goal to reduce energy use 30% by 2015. And in fall 2008, the USPS Morgan Processing and Distribution Center in Manhattan selected Tecta America to install a semi-intensive green roof on the 7th floor of the facility. Our crews completed the project in July 2009 within budget, making it the largest green roof in New York.

Additional facts about the USPS green roof:

• The roof will last 50 years—twice as long as the previous roof.
• It will reduce the amount of polluted storm water runoff into the NY municipal water system by as much as 75% in the summer and 40% in the winter.
• Projected to save the postal service $30,000 yearly on heating and cooling costs.
• Plants and vegetation are native to the region and comprise approximately 59% of the roof.
• Nearly 90% of the original roof was recycled and reused on the roof.

Homestead Baptist Hospital
Homestead

Size: 1,600 sq. ft.

This was a new building that was being built after a major hurricane swept through. This was a challenging project as there were steep roof tile areas up to 10 stories high and a variety of flat roof sections. The 1,600 square foot roof was completed on-time. Ultimately, the hospital was featured on the Miami News as one of the newest hospitals in the Miami area in 2007 and we were referenced as the roofing contractor that contributed to this venue.

Tufts Healthcare
Watertown MA

Project Type: Roof Replacement
Material/System: White TPO fully adhered
Size: 28,000 sq. ft.

This historic structure was constructed entirely out of limestone in 1931 for Western General Electric. The building includes a 200’ tower that housed the original fire suppression water tanks. Tufts purchased the building and did a complete rehabilitation to properly house their Health and Life Center.

Tecta America was brought in when the existing roof system had severe ponding and leaking issues. Having performed hundreds of roof removals in owner-occupied buildings, we had the equipment and expertise to take care of the removal and installation without disruption to the business.

We used a crane to lower the existing roof into a dumpster, thereby avoiding dust and debris, and keeping the work environment safe for employees. We avoided internal fume issues by using a low VOC bonding adhesive to adhere the membrane to the installation. The new system was installed with no incidents, on time and on budget.

Church of St. Gregory the Great
Portsmouth RI

Project Type: Historic Restoration
Material/System: Custom fabricated copper
Size: 9,224 sq. ft.

Our client needed to restore an important community landmark. But this was no ordinary project; they needed a company capable of performing very intricate custom copper work in the dead of winter. It required the right kind of expertise and enough manpower to keep the project on a tight schedule. We were selected due to our experience with performing historic copper restoration work since 1988, and because we have one of the largest copper crews in New England. We worked on the oceanfront property during winter, installing new ice and water shield over plywood substrate, custom fabricated copper flashings, roofing, siding, gutter and downspouts to match existing. We completed the project on schedule—in time for the grand re-opening of Easter services.

Target Center
Minneapolis MN

Project Type: Green Roof
Material/System: Extensive green roof
Size: 2.5 acres

One of the projects we take most pride in is the Target Center in Minneapolis. Located in downtown Minneapolis and varies from 150ft. to 170ft. in height with 31 different roof areas. The City of Minneapolis—the owner of the Target Center—selected Tecta to construct, install and maintain an extensive green roof. Today, it holds the largest green roof in Minnesota and the fifth largest in the country.

The green roof features a 2.75” growing zone in the center of the main arena roof structure and a deeper 3.5” growing zone around the perimeter where the structural capacity is greater to maximize storm water retention and plant vigor. The roof uses the pre-grown mats as the base of the green roof system and is complemented by additional plantings to enhance plant diversity and ecological resilience. The roof features a mix of sedum and native plants and a drip irrigation system provides water to the plants during establishment (for the first 1-2 years).

More than 11 miles of sustainable, water-efficient irrigation lines were installed. In addition, we laid 14,000 cement pavers for firebreaks and roof protection.

While the project called for 50% of recycling materials, our team set a goal of recycling 100% of the old roof, resulting in an estimated 450 tons of existing rock and 590 tons of existing pavers, 140 tons of existing roofing membrane and more than 60 truckloads of existing roof insulation.

The green roof features a state-of-the-art waterproofing membrane that will withstand constant dampness, high alkalinity, exposure to plant roots, fungi and bacterial organisms as well as varying hydro static pressures. A leak detection system called Electro Field Vector Mapping (EFVM) is used to pinpoint leaks in the membrane.

Additional facts about the Target Center green roof:

• The green roof will handle up to 0.9in. of 20 rainfall w/o runoff, capturing an estimated 1 million gallons of storm water per year.
• It will mitigate urban heat island effect by reducing the roof temperature up to 80 degrees Fahrenheit.
• The waterproofing membrane expected to last 40 years.

Greyhound
Chicago IL

Project Type: Roof Replacement
Size: 17,743 sq. ft.

The Greyhound Lines station roof in Chicago was about 20 years old and had deteriorating detail conditions around the mechanical penetrations. It was due for replacement.

However, the cost of the project was greater than Greyhound’s budget. As a result, we suggested a system that was closer to their spending expectations while still meeting their requirements of a 20-year warranty.

Located downtown, in an urban environment next to an expressway, the rooftop could be viewed from the vehicles passing by. Given the severe Chicago winters—heavy with ice and snow—it was critical that the gutter details be installed exactly right.

Tecta America successfully completed the project on time and without incident.

McDonald's Lodge
Oak Brook IL

Project Type: Roof Replacement
Size: 4,878 sq. ft.

The client had a roof section that needed to be replaced. But because the restaurant resides in a lodge, the project needed to be completed without disturbing any of the guests. As a result, the client requested that our daily schedule be 8 a.m. - 4 p.m.

Upon roof analysis, we suggested a thicker membrane be installed to make the roof last longer. Since the owners wanted all roof areas to retain the same look, we had to move the rock ballast on the building and then put it all back into place—and do it all with limited crane access.

Despite these challenges, there were no complaints from guests about noise level, cleanliness or any other aspect of our work. And since completion of the project, Tecta America has been asked to do additional work at the McDonald's lodge.

Seadog Brewing Co.
Portland ME

Project Type: Solar installation, roof replacement
Material/System: Solar thin film panels with EPDM
Capacity: 5 kW

Our client’s goal was twofold: create an eating area that not only looks attractive to patrons, but is also environmentally responsible. The experts at TectaSolar worked closely with the client to design the system. We introduced the client to state-of-the-art solar panels that have an extremely thin profile, offering a uniquely aesthetic look. We created a structural steel awning using an EPDM roof and 80 flex light thin-filmed panels. The project was completed on time and the result is an energy efficient, attractive dining destination patrons.

Cinemagic
Westbrook ME

Project Type: New Construction
Material/System: TPO white mechanically attached with panels
Size: 79,000 sq. ft.

The client knew of Tecta America’s ability to handle unique metal fabrication and installation, and our track record of completing projects on time and within budget. We supplied and installed the complete exterior skin of this movie theatre, including five different colors of complex metal siding and a TPO white mechanically-attached roof system. We coordinated the ordering and fabrication of the metal panels, installing them horizontally and vertically. The theater opened on time, and serves as representation of the relationship between metal design architecture and professional installation.

Kennebunk Service/Travel Plazas
Kennebunk ME

Project Type: Roof Replacement
Material/System: Metal panels with PVC fully adhered
Size: 65,000 sq. ft.

These travel plazas, located on Interstate 95 in Kennebunk, Maine, needed roof replacements. The projects had to be completed on opposite sides of the highway simultaneously—while the buildings were in use.

The client knew of our ability to coordinate all aspects of equipment rental, materials and installation in a safe, timely manner. And with our experienced management team and expert metal installers, we completed the project on time, with minimal disruption to travels.

Today, these plazas provide travelers with a beautiful place to eat, refuel and recharge.

Staples Center
Los Angeles CA

Capacity: 512 kW

Tecta America was contracted by Solar Power, Inc. to provide the installation capabilities for this 512 KW rack and panel system. Due to the large number of roof penetrations for the sighting of this system, we were contracted to install the stanchions and then to attach them to the roof while patching the area around the stanchions. The installation was performed while maintaining the existing roof warranty for the building owner.

Federal Aviation Administration Facility
Aurora IL

The Federal Aviation Administration (FAA) issued a request for proposals to have various work completed at their Aurora facility. We were hired to complete the 6,800 square foot roof due to our demonstrated ability to complete the project within detailed specifications and on-time. The most challenging part of this project was to ensure that the application of the roof coating be applied in a short timeframe and under ideal weather conditions. The application had to be done during a series of days where no precipitation occurred and had to be completed before the temperatures started dropping to the point where it would be too cold to apply the coating.

Ford Motor Company
Chicago IL

Since 2003, we have re-roofed over 200,000 square feet on Ford Motor Company’s local area plants. Therefore, when their large Chicago plant had sections on their complex due for replacement, we were awarded based on our proven performance to finish a good quality job. This 18,100 square foot roof section was for a building that had just been added on to the plant. We proposed a roof system that was compliant with the City of Chicago’s new energy code. A challenging part of this project was that the new addition was being roofed adjacent to the building where new automobiles were being painted through an assembly line. The work had to be completed without interruption to the painting process. It was imperative that the building next door stay dry at all times. The weather was also a challenge during the project as production took place as the temperature varied from a low of 10 degrees Fahrenheit to a high of 60 degrees Fahrenheit. The job was completed in 100% compliance of strict OSHA safety requirements.

Nestle, U.S.A.
Franklin Park IL

Project Type: Roof Replacement
Size: 40,000 sq. ft.

Nestle's Franklin Park facility had a number of aging roof sections that were due for replacement. The client chose Tecta America because of our track record of providing roofing services to the food manufacturing industry, as we know how important it is to minimize interruption of foodservice production lines. And with our dedicated service department, we were able to service existing roof sections that only needed maintenance.

The locker room section was re-roofed before leaks could permeate the membrane and make the insulation wet. We were then able to save the client the cost of replacing the insulation, as only an overlay of new membrane was needed rather than performing a complete tear-off. While removing the old sections, it was imperative that we kept the facility below dry, while also keeping the clean white appearance of the installation looking new.

As a result of our success, Tecta America has been awarded ongoing roof maintenance and additional roof replacement opportunities.

Honda
Greensburg IN

Size: 1,269,120

This project was a new assembly plant that had to be completed under a critical deadline. The general contractor was confident in our ability to meet the manpower requirements and complete the 1,269,120 square foot roof on deadline. One of the most challenging tasks was the coordination of multiple truckloads of materials with other trades and their material deliveries while installing the roof.

Duracell Plant
Lancaster SC

Size: 95,000

This was a 95,000 square foot complete roof replacement. The existing roof consisted of a built up roof over 2 inches of fiberglass insulation. Over the BUR was a sprayed urethane foam. The flashings were abated for the asbestos. The steel decking was cleaned and an epoxy paint was applied with a 6 mil poly sheet on top. A temporary roof was installed with dens deck and one ply torched modified bitumen membrane. The main roof consisted of two layers of insulation with tapered at several areas, dens deck and 2 ply torch applied modified bitumen membrane. New pipe supports were installed as needed and the existing larger supports required temporary shoring to replace the roofing under them. A new aluminum pipe railing system was installed around the perimeter anchored to the wood blocking below. As this plant runs 24 hours a day, seven days a week, a subcontractor, Tuff Wrap, was hired to install interior protection so the plant would not be interrupted of their daily work. The project was completed in approximately 8 months.

Energizer Plant
Ashboro NC

Energizer Batteries in Ashboro, NC. has a new state of the art daylighting system from Orion. We installed 110 Orion Lightpipes on Energizers warehouse facility. Along with the light pipes was an interior lighting control system that complimented the natural light coming into the building. The interior lighting was on an IntelLite control system that would shut off one bulb at a time until the entire building was illuminated by natural light. The system will save Energizer almost 50% over their existing lighting cost.

Thames River Bridge Rehab
Groton CT

Project Type: Roof Replacement
Material/System: Modified bitumen SBS cold applied
Size: 700 sq. ft.

Severe leaks had gotten into Amtrak’s main control room for the Thames River Bridge. This unique project involved a roof 100 feet in the air, surrounded by water, with access via barge and track only.

The solution was to remove the existing built-up roof system and replace it with a cold-applied SBS modified bitumen, along with a layer each of one-inch polyisocyanurate and one-inch wood fiber. We hired a barge with a crane to dispose of the existing roof and install the new materials.

As always, we took steep safety measures, installing a safety rail system around the entire perimeter and tying off all employees at all times. Not only was the project completed on schedule, but more importantly, there were no incidents to report.

Evergreen Solar Manufacturing Plant
Devens MA

Size: 400,000 sq. ft.

We were brought into this project by Turner Construction. They were interested in having Tecta America New England, perform the roof work for this project due to the large amount of roof work involved – 400,000 sq. ft. and the critical nature of the manufacturing facility. We installed 400,000 sq. ft. of TPO, white reflective roofing that is energy star rated. Tecta America's standard pre-job safety meeting was held with the owner, general contractor and all of the crew working on the project. All of the policies and procedures were reviewed and agreed upon. Prior to working on the roof all safety lines, guard rails and roof egress was installed. Weekly tool box meetings were held on site to discuss any issues that came up during the week and any unique safety issues that were anticipated in the following weeks throughout the project process.

The unique challenge to this project was the schedule. Tecta had to install 400,000 square feet of roofing in a short period of time. Tecta America and Turner Construction completed the project on time and on budget, getting the manufacturing facility running in less than a year.

Honda Headquarters
Clermont FL

Material/System: modular tile vegetative roof & ballasted crystalline solar panels
Size: 40,000 sq. ft. total, 7,500 sq. ft. solar
Capacity: 126kW

The Honda Headquarters facility began construction in June 2009 via Schmid Construction of Clermont, FL. This landmark LEED Platinum project features every environmental roof-top concept; reflective membrane, day lighting, solar PV, solar thermal, and a vegetative roof system. Tecta America Central Florida was contracted to provide the design build for the roofing, solar photovoltaics, and vegetative roof area. The scope of work and installation was completed in March 2010.

The grid-tied 126.88kW DC photovoltaic system was engineered with 414-305w PowerGuard self ballasting module, non-penetrating wire management system, SunPower combiner boxes, and two floor mounted SatCon inverters. The output, estimated at 470kWH of alternating current per day, would displace 10% of the facilities current demand on production days. The system is expected to off save over $18,900.00 per year at current after tax utility rates.

The most challenging aspect of the project was making sure that the layout was properly arranged so that the 7,500 sq. ft. of solar modules was installed without any shade obstructions. This was a difficult task as it required careful assessment of the ensuring that the field conditions would work with the design plan.

Hunter Panels
Lake City FL

Material/System: Thin Film Photovoltaic Roof System
Size: 15,000 sq. ft.
Capacity: 76.032kW

The Hunter Panels Facility was constructed in 2004-05 as the new home for an expanding insulation products line. This new facility was to accommodate the production of polyisocyanurate panels and composites, equipment, and stock. They determined that due to an average of 500 kW being used daily, they would need to find a renewable solution to reduce their large energy consumption.

In an effort to reduce their energy consumption, Hunter Panels decided to have a solar laminate system installed. This project was unique in that it was the first solar laminate project installed in Columbia County.

Aerojet
Rancho Cordova CA

Capacity: 3,600 kW

This project began in mid August of 2009 and was completed at the end of November, 2009. It was a 3,600 kW Ground Mounted PV Solar System, comprised of nearly 18,000 PV modules mounted on a single axis sun tracking system. This system takes up approximately 22 acres of land at Aeroject in Rancho Cordova, CA, making it the largest ground mount solar project in California. Aerojet, a rocket and missile propulsion manufacturer is a subsidiary of the aerospace and defense giant, GENCORP INC.

We were subcontracted by solar manufacturer and integrator, Solar Power Inc. (SPI), to provide the manpower to install half of the solar components including: the tracking system, SPI’s own 205 watt solar PV modules, and the wiring feeding off into the inverters. SPI had utilized our labor force on several other solar roofing projects and due to our past performance, were pleased with our ability to handle complex projects safely and finish them on-schedule and within budget.

Some of the obstacles and challenges included dealing with extremely heavy large steel components of the racking system within fractional tolerances and the lack of familiarity, as this was only the second installation of this particular tracking system in the United States. We were truly pioneering the system as we went. Constant coordination with the electrical and earthwork subcontractors was required as grading and trenching for underground conduits were ongoing. Our "apprentice electricians" performed the module to module connections and pulled over 13 miles of copper wire to complete the DC portion of the electrical work. Several craftsmen fabricated the custom designed permanent dedication plaque out of the very components of the PV system itself.

Ultimately, the installation met all budgets and timelines for costs and scheduling, leaving Aerojet pleased with the project. Phase II is now underway for another 2,400 kW.

Larchmont Lofts
CA

We were referred by the material manufacturer for this project due to our past successful wall panel projects. We installed the wood framing along with composite wall panels. The most difficult aspect was that the wood wall sub straight framing and backer was neither square nor level. This required critical skimming and precise panel cutting. Nonetheless, the owner was well satisfied with the work performed.

Biscayne Condominiums
Miami FL

This was new construction project in which we were brought in due to our excellent working relationship with Pavarini Construction. We seamlessly were able to coordinate with all subcontractors during the project duration. The project was deemed successful as we had met both contractor and owner schedules on time.

Elk Grove Promenade
Elk Grove CA

Project Type: New Construction
Material/System: Single-ply, standing seam metal

The expansive Elk Grove Promenade Mall showcases 12 distinct buildings with exteriors ranging from metal siding to copper flat seam panels to stucco. We installed the flat single-ply roofing-which stretches over 10 football fields-as well as all standing seam metal roofs, vertical and horizontal metal siding and all sheet metal flashings. The unique high rising copper laminated fireplace chimney will be an Elk Grove landmark for years.

Fry's Electronics
CA

Fry’s Electronics opened its doors in the Sacramento area in 2007, with a new, 20 year modified bitumen roofing expertly installed by us. We installed all of the low slope roofing, exterior metal roofing and architectural sheet metal. Our sheet metal specialists were also brought in to install decorative interior sheet metal finishings.

Crystal Mall
Waterford CT

Project Type: Roof Replacement
Material/System: EPDM
Size: 23,000 sq. ft.

Crystal Mall, anchored by stores like JC Penney, Macy’s, Sears and over 125 specialty stores including Abercrombie & Fitch, Gap, Eastern Mountain Sports, Old Navy, had a roof system that needed replacing. The current roof was 22 years old and had degraded such that it could no longer be repaired cost-efficiently. We determined, however, that our client could keep costs down by keeping the existing built-up roof system in place, along with existing insulation. We replaced the PVC roof and any saturated insulation, and installed a new EPDM system on time and within budget. As a result of the replacement, the R-value of the roof system went from R=14 to R=30, dramatically reducing energy consumption of the mall, and essentially offsetting the cost of the new roof.

Raley's Grocery
Lincoln CA

Capacity: 300 kW

Tecta America was contracted through Solar Power, Inc. to provide the installation capabilities for this 300 kW rack and panel system. The Raley’s store project comprised a 60,000 sq. ft. roof that required professional roofing expertise to locate the bar joists and service any penetrations and flashings. We were responsible for installing the stanchions, attaching the stanchions to the roof and patching the area upon installation. The project was completed in accordance with maintaining the existing Carlisle warranty for the building owner.

Milwaukee City Hall
Milwaukee WI

Project Type: Historic Restoration
Material/System: Copper sheet metal, modified bitumen
Size: 115,000 lbs. of copper

The ornate elements of the building’s German Renaissance design are especially visible in its top elevations and towers—areas that involved roofing and sheet metal work by crews. As a National Historic Landmark, original elements of the building had to be maintained or restored, including ornate and decorative panels that were worn out or missing.

Much of the work was on the iconic south tower, which rises 350 feet above the ground and which houses a 22,000-pound bell and the four faces of the clock. A steep-sloped copper-clad roof rises from the clock dormers, with a circular cupola with balustrade and lantern capping off the tower and holding the flagpole.

We replaced copper cladding, substrate and decorative elements on the smaller north tower, which also includes cupola and lantern with decorative elements, using approximately 115,000 pounds of copper on the overall project.

With crews working hundreds of feet above ground, the job became even more difficult during winter and windy months. Despite the weather, the complexity of the installation and steep working conditions, our crews remained accident-free. The building remains one of the most ornate city halls in the country.

Orange County Courthouse
Orlando FL

Project Type: Roof Replacement
Material/System: 3-ply SBS heat weld with custom fabricated metal flashings
Size: 160,000 sq. ft.

In 2004, Hurricane Charlie ripped through Central Florida and the 106 mph winds lifted the surfacing on the Orange County Courthouse’s BUR gravel roof, blasting pea gravel at every object within 300 yards. FEMA was brought in to assess the damage, of which required that 160,000 sq. ft. of roof would need to be replaced.

In December of 2006, Tecta America was awarded phase II of the Courthouse roof replacement project. In order to access the critical network of tunnels, buildings, rooms, and roof decks, members were subject to extraordinary security measures and background checks.

We conducted all work under a strict set of guidelines and procedures to ensure the safety and well-being of the public and private information. Evening work shifts mitigated these concerns and kept 14 crew members working overnight for more than a year.

The project included the removal of the existing roof system, all related metal flashings, lightning protection, and non-compliant mechanical components. It required careful attention to detail and continuous quality control, as both announced and unannounced visits from county representatives and the manufacturer were common.

The project was successfully completed in the fall of 2008. As a result, we’ve received commendation for quality in both our service and finished product from the county and they have since contracted us to conduct the first five years of planned maintenance for the facility.

Federal Reserve Bank
Charlotte NC

Project Type: Green roof, roof replacement
Material/System: Intensive green roof
Size: 46,790 sq. ft.

Completed in 2008, this project had many elements which contributed to the project’s complexity: a high profile, high security of a Federal Reserve Bank; heavy traffic and complicated logistics of a busy downtown setting; a w membrane being installed on multiple levels of different elevations and size; almost 1,000 tons of expanded slate growing medium; and approximately 50,000 sedum plugs.

By coordinating closely with the Federal Reserve Bank, the engineering firm and City officials, we were able to navigate all the logistical issues. We installed an electric field vector mapping system to negate the possibility of costly roof inspections searching for leaks. By using HK Hydrovac’s blower truck to distribute the growing medium, we saved a considerable amount of labor—and reduced our client’s costs significantly.

Indiana Governor's Residence
Indianapolis IN

Size: 6,920

This project was a complete tear off and replacement of the slate and extensive architectural sheet metal copper roofs on the 6,920 square foot Governor’s Residence. We were chosen to perform the work due to our flexibility and skilled craftsmanship. The installation process ran smoothly and was completed on schedule.

Charlotte Douglas Airport
Charlotte NC

Project Type: Roof Replacement
Material/System: 4-ply, lightweight insulating concrete
Size: 83,000 sq. ft.

The Charlotte Douglass International Airport needed a contractor with the expertise and experience to roof the 83,000 square feet of Concourse C. And because it’s an airport, safety and security were priorities. Tecta America’s safety values fit in well with the client’s requirements and safety concerns.

By using a fall ban guardrail system, we were able to install the 4-ply and cap system with ease. To increase the value of the system for the client, we used an environmentally friendly lightweight insulating concrete in place of a polyisocyanurate or other type of disposable insulation. As a result, the airport saved money while increasing the life expectancy of the insulation.

Milwaukee Public Library Central Branch
Milwaukee WI

Material/System: Crystalline Solar Photovoltaic Roof System and Vegetated Roof
Size: 32,000 sq. ft.
Capacity: 30kW

Since it was founded in 1898, Milwaukee’s Public Library’s historic Central Library has been a source of knowledge and education for the community. Now the library can count a portion of its roof as one of those education tools, thanks to Tecta America Corp.’s installation of a vegetative roof and solar photovoltaic system.